The OPTIMA FS (left) and the OPTIMA EGS (right) – the centerpiece of every infant
formula production line. (Source: Optima)
space," adds Bedau. This effectively minimises
the operating costs for the cleanroom.
Compared to conventional post-gassing
systems, the space required has been
reduced by more than 40 percent. The OPTIMA
EGS also harmonises ideally with the
high speed of the OPTIMA FS filler. "These
points and Optima's commitment prompted
us to purchase the OPTIMA EGS after
the pilot phase," explains Bedau.
Track and trace of all relevant
process parameters
In addition to the small footprint, users benefit
from a clear traceability of all containers.
With the OPTIMA EGS, it is possible to assign
important production data to each container
clearly and comprehensibly throughout the
processing steps. This also includes the documentation
of all process parameters, such as
the vacuum levels for achieving the required
residual oxygen values of each individual can
at all process steps. This is possible because
The functional lids ensure maximum
production reliability. (Source: Optima)
each can is evacuated, gassed and seamed individually.
The production data can be stored
using the line management system developed
by Optima and important key figures are
clearly displayed. In addition, entire production
lines can be networked with machines
from different manufacturers, thus optimising
the overall line efficiency in a targeted manner.
In combination with software tools, for
example for predictive maintenance, which increase
machine availability, Optima Smart Services
make production processes even safer
and more efficient.
Patented function cover protects
against contamination
In the past, foreign bodies in the product led
to recall from the market. Protecting the unsealed
can is therefore a must. This requirement
is met with the patented functional lid.
Cans containing product are not transported
open, but are closed with a functional lid during
evacuation and gassing. The complex additional
function of clinching is no longer necessary.
This reduces the risk of imploding cans.
Innovative evacuation
method reduces the residual
oxygen content
Sophisticated products, some with innovative
ingredients, require increased product protection.
Focus is on reduced residual oxygen levels.
An evacuation process specially developed for
infant formula meets this requirement. Without
valves, the product is "brought to the boil" in
the process using different pressure levels and
the oxygen bound in the product is released.
Depending on the product, a residual oxygen
content of 0.5 percent is achieved at an output
of up to 250 cans per minute.
Optima Consumer's development team
is already working on further key systems to
provide even more safety and efficiency in the
infant formula production. A 100% non-destructive
leakage check is Optima Consumer's
next goal on the development roadmap.
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